B&Q - Distribution Centre ( Warehouse Analysis and Simulation )

B&Q worked with an integrator and logistics operator to develop a design for a new distribution centre. A simulation was desired to test for capacity constraints and bottlenecks. The design included an automated highbay cranes, miniload picking and wide aisle pallet picking. The operation was simulated to test the appropriateness of the design and help make recommendations for design changes. Using actual picklists and pickslots, a full day was simulated highlighting areas of congestion. This allowed the client to see all the activities within a day. Operator rates and the number of MHE required was provided for the current operation and the simulation was subsequently used to test the overall capacity against its predicted growth.